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This could be a failure in the RRDs.so perl module.
Are you using mod_perl? Try disabling mod_perl and speedycgi and see if things give a more helpful respose.
Which version of RRDTool are you using? Maybe upgrade to the latest RRDTool and RRD Perl libraries.
I've heardof issues in the 64bit Cairo libraries which are used by RRDTool. Sometimes, you can get issues if you have the LANG environment set to something not known by Cairo -- try setting LANG=en_US inside Apache, this may help (unlikely).
You can also test Routers2 from the command line. If there is an issue, it will be in the graph generation routines, so you'd need to use 'routers2.cgi -I -D cfgfile.cfg' and see if it produces an image file or an error message. The cfgfile.cfg must be relative to confpath.
_________________ Steve Shipway UNIX Systems, ITSS, University of Auckland, NZ Woe unto them that rise up early in the morning... -- Isaiah 5:11
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